ID/OD Grinder

EGM-80/350/450/550CNC ID/OD

EGM-80/350/450/550CNC ID/OD

Feature

The spindle head design places the center of gravity at the rear portion to help balancing the whole spindle mechanism to increase spindle accuracy and loading capacity.

Spindle driven by servo motor offers optimum speed and torque performance.

Complete one piece cartridge spindle can avoid the eccentricity of spindle housing and reduces the heat increase for spindle longevity.

X axis lower slide design offers easy adjustment of the workhead for grinding parts with different lengths.

Machine incorporates roller type linear guide ways for X/Z/Y axes for high dynamic rigidity and better loading capacity. This drastically increases the grinding accuracy.

C1 grade precision ball screw with large leading pitch is used to achieve high accuracy.

Low-gravity base structure, with slant bed design for better coolant draining and grinding swarf removal.

Grinding Example

Standard grinding cycles and multi-steps graphic

Inner through

Inner through

2 Step straight hole

2 Step straight hole

Inner through hole + outer end-face

Inner through hole + outer end-face

Inner blind hole + Inner end-face

Inner blind hole + Inner end-face

Inner taper

Inner taper

 

Inner blind hole + ID chamer

Inner blind hole + ID chamer

Inner radius groovin

Inner radius groovin

Inner through hole + Inner radius

Inner through hole + Inner radius

Multi-step grinding

Multi-step grinding

Profile grinding

Profile grinding

Form grinding

Form grinding

Specification

ModelEGM-80CNCEGM-350CNCEGM-350LCNCEGM-450CNCEGM-550L/XLCNC
Grinding Capacity
Max. grinding IDØ3.15"φ15.7″φ11.8″φ15.7″φ19.69"
Max. grinding ODØ3.15"φ15.7″φ12.9″φ15.7″φ21.65"
Swing over workheadØ9.45"φ19.6″φ13.3″φ16.1″φ22.05"
Max. grinding depth3.15"10.2″10.2″10.2″21.65"
Max. weight of workpiece55.12 Lbs.110 Lbs.661 (w/ steady rest) Lbs.110 Lbs.1102.31 Lbs. (Include steady rest)
Max. length of workpiece3.15"11.8″29.5″11.8″47.24" / 78.74"
Type of workheadDual independent wheelheadDual independent wheelheadDual independent wheelheadDual independent wheelheadDual independent wheelhead
Workhead (X Axis)
3-Jaw chuckHydraulic 5"/6〞(opt.)Hydraulic – 8″/10″(opt.)Manual – 8″/10″(opt.)Hydraulic – 8″/10″(opt.)Manual - 8” / 10” / 12”(opt.)
Swiveling angle range+45°~–10°+15°~ -5°+15°~ -5°+15°~ -5°+8.5° ~ -2°
Manual travel distance (toward Z axis)7.87"9.8″21.6″9.8″39.37" / 61.02"
Spindle speed (infinite variable)0~1000 rpm (Infinite variable )0~1000 rpm (Variable speed)0~1000 rpm (Variable speed)0~1000 rpm (Variable speed)0~300 rpm (Variable speed)
Servo motor rated power1.61(F) / 2.01(M) hp2.41(F) / 2.95(M) hp2.41(F) / 2.95(M) hp2.41(F) / 2.95(M) hp 2.95(M) hp
Grinding Wheelhead(Y Axis)
OD grinding wheel sizeN/AN/AN/Aφ16″x2″xφ5″N/A
ID grinding wheel sizeØ2.36"φ3.9″φ3.9″N/Aφ3.9″
Max. spindle speed20,000 rpm (std.)10,000 rpm (std.) 10,000 rpm (std.) 10,000 rpm (std.)8,000 rpm (std.)
Spindle motor/ max. torque2.95 hp / 5.39 lb-ft5.03 hp / 9.59 lb-ft5.03 hp / 9.59 lb-ft5.03 hp / 19.18 lb-ft5.03 hp / 9.59 lb-ft
Grinding Wheelhead (Z Axis)
OD grinding wheel sizeØ3.94φ3.9″φ3.9″N/Aφ3.9″
ID grinding wheel sizeN/AN/AN/Aφ3.9″N/A
Max. spindle speed8,000 rpm (std.)20,000 rpm (std.)20,000 rpm (std.)20,000 rpm (std.)8,000 rpm (std.)
Spindle motor/ max. torque2.95 hp / 5.39 lb-ft5.03 hp / 9.59 lb-ft5.03 hp / 9.59 lb-ft5.03 hp / 9.59 lb-ft5.03 hp / 9.59 lb-ft
X Axis
Travel13.78"16.5″16.5″17.7″23.62"
Rapid feedrate26.25' /min26.17' /min26.17' /min26.17' /min26.25' /min
Heidenhain linear scale resolution0.000002"0.000002″0.000002″0.000002″0.00197"
Min. increment0.0000039"0.000010″0.000010″0.000010″0.000004"
Servo motor rated power1.2(F)/1.5(M) hp2.41(F) / 2.95(M) hp 3.35(F) / 4.02(M) hp2.41(F) / 2.95(M) hp2.95(F) / 4.69(M) hp
Y Axis
Travel7.09"13.7″13.7″13.7″23.62"
Rapid feedrate26.25' /min26.17' /min26.17' /min26.17' /min26.25' /min
Min. increment0.0000039"0.000010″0.000010″0.000010″0.000004"
Servo motor rated power1.61 (F) / 2.01 (M) hp2.41(F) / 2.95(M) hp2.41(F) / 2.95(M) hp2.41(F) / 2.95(M) hp 2.95(M) hp
Z Axis
Travel7.09"13.7″13.7″13.7″23.62"
Rapid feedrate26.25' /min26.17' /min26.17' /min26.17' /min26.25' /min
Min. increment0.0000039"0.000010″0.000010″0.000010″0.000004"
Servo motor rated power1.61 (F) / 2.01 (M) hp2.41(F) / 2.95(M) hp2.41(F) / 2.95(M) hp2.41(F) / 2.95(M) hp 2.95(M) hp
Motor
Hydraulic motor0.5 hp1.01 hp1.01 hp1.01 hpN/A
Coolant pump0.24 hp0.5 hp+0.24 hp0.5 hp+0.24 hp0.5 hp+0.24 hp0.5 hp+0.5 hp
Machine
Net weight6,614 Lbs.12,786 Lbs.14 990 Lbs.13,890 Lbs.22,707.6 Lbs. / 25,872.1 Lbs.
Gross weight7,496 Lbs.13,890 Lbs.16 100 Lbs.14,990 Lbs.24,901.5 Lbs. / 28,094.3 Lbs.
Packing size (L x W x H)84.65” x 68.9” x 73.23”132″ x 88″ x 77″159″ x 88″ x 77″132″ x 88″ x 77″158.66" x 86.61" x 87.80" / 190.16" x 86.61" x 87.80"
ModelEGM-80CNCEGM-350CNCEGM-350LCNCEGM-450CNCEGM-550L/XLCNC
Grinding Capacity
Max. grinding IDØ3.15"φ15.7″φ11.8″φ15.7″φ19.69"
Max. grinding ODØ3.15"φ15.7″φ12.9″φ15.7″φ21.65"
Swing over workheadØ9.45"φ19.6″φ13.3″φ16.1″φ22.05"
Max. grinding depth3.15"10.2″10.2″10.2″21.65"
Max. weight of workpiece55.12 Lbs.110 Lbs.661 (w/ steady rest) Lbs.110 Lbs.1102.31 Lbs. (Include steady rest)
Max. length of workpiece3.15"11.8″29.5″11.8″47.24" / 78.74"
Type of workheadDual independent wheelheadDual independent wheelheadDual independent wheelheadDual independent wheelheadDual independent wheelhead
Workhead (X Axis)
3-Jaw chuckHydraulic 5"/6〞(opt.)Hydraulic – 8″/10″(opt.)Manual – 8″/10″(opt.)Hydraulic – 8″/10″(opt.)Manual - 8” / 10” / 12”(opt.)
Swiveling angle range+45°~–10°+15°~ -5°+15°~ -5°+15°~ -5°+8.5° ~ -2°
Manual travel distance (toward Z axis)7.87"9.8″21.6″9.8″39.37" / 61.02"
Spindle speed (infinite variable)0~1000 rpm (Infinite variable )0~1000 rpm (Variable speed)0~1000 rpm (Variable speed)0~1000 rpm (Variable speed)0~300 rpm (Variable speed)
Servo motor rated power1.61(F) / 2.01(M) hp2.41(F) / 2.95(M) hp2.41(F) / 2.95(M) hp2.41(F) / 2.95(M) hp 2.95(M) hp
Grinding Wheelhead(Y Axis)
OD grinding wheel sizeN/AN/AN/Aφ16″x2″xφ5″N/A
ID grinding wheel sizeØ2.36"φ3.9″φ3.9″N/Aφ3.9″
Max. spindle speed20,000 rpm (std.)10,000 rpm (std.) 10,000 rpm (std.) 10,000 rpm (std.)8,000 rpm (std.)
Spindle motor/ max. torque2.95 hp / 5.39 lb-ft5.03 hp / 9.59 lb-ft5.03 hp / 9.59 lb-ft5.03 hp / 19.18 lb-ft5.03 hp / 9.59 lb-ft
Grinding Wheelhead (Z Axis)
OD grinding wheel sizeØ3.94φ3.9″φ3.9″N/Aφ3.9″
ID grinding wheel sizeN/AN/AN/Aφ3.9″N/A
Max. spindle speed8,000 rpm (std.)20,000 rpm (std.)20,000 rpm (std.)20,000 rpm (std.)8,000 rpm (std.)
Spindle motor/ max. torque2.95 hp / 5.39 lb-ft5.03 hp / 9.59 lb-ft5.03 hp / 9.59 lb-ft5.03 hp / 9.59 lb-ft5.03 hp / 9.59 lb-ft
X Axis
Travel13.78"16.5″16.5″17.7″23.62"
Rapid feedrate26.25' /min26.17' /min26.17' /min26.17' /min26.25' /min
Heidenhain linear scale resolution0.000002"0.000002″0.000002″0.000002″0.00197"
Min. increment0.0000039"0.000010″0.000010″0.000010″0.000004"
Servo motor rated power1.2(F)/1.5(M) hp2.41(F) / 2.95(M) hp 3.35(F) / 4.02(M) hp2.41(F) / 2.95(M) hp2.95(F) / 4.69(M) hp
Y Axis
Travel7.09"13.7″13.7″13.7″23.62"
Rapid feedrate26.25' /min26.17' /min26.17' /min26.17' /min26.25' /min
Min. increment0.0000039"0.000010″0.000010″0.000010″0.000004"
Servo motor rated power1.61 (F) / 2.01 (M) hp2.41(F) / 2.95(M) hp2.41(F) / 2.95(M) hp2.41(F) / 2.95(M) hp 2.95(M) hp
Z Axis
Travel7.09"13.7″13.7″13.7″23.62"
Rapid feedrate26.25' /min26.17' /min26.17' /min26.17' /min26.25' /min
Min. increment0.0000039"0.000010″0.000010″0.000010″0.000004"
Servo motor rated power1.61 (F) / 2.01 (M) hp2.41(F) / 2.95(M) hp2.41(F) / 2.95(M) hp2.41(F) / 2.95(M) hp 2.95(M) hp
Motor
Hydraulic motor0.5 hp1.01 hp1.01 hp1.01 hpN/A
Coolant pump0.24 hp0.5 hp+0.24 hp0.5 hp+0.24 hp0.5 hp+0.24 hp0.5 hp+0.5 hp
Machine
Net weight6,614 Lbs.12,786 Lbs.14 990 Lbs.13,890 Lbs.22,707.6 Lbs. / 25,872.1 Lbs.
Gross weight7,496 Lbs.13,890 Lbs.16 100 Lbs.14,990 Lbs.24,901.5 Lbs. / 28,094.3 Lbs.
Packing size (L x W x H)84.65” x 68.9” x 73.23”132″ x 88″ x 77″159″ x 88″ x 77″132″ x 88″ x 77″158.66" x 86.61" x 87.80" / 190.16" x 86.61" x 87.80"

Accessories

Standard Accessories
FANUC 0i-TF
Three-direction dresser stand x 1 set, diamond dresser x 3 pcs
Wheel spindle surface detecting & crash control system (current indicator)
Grease type grinding wheel spindle: (Select 2 pc from 8,000~50,000RPM)
Hydraulic 8" 3-jaw chuck
MPG handwheel: EGM 3 Axes control
X Axis Heidenhain linear scale (resolution 0.05 um)
Electricity cabinet w/ heat exchanger
Workhead spindle A2-6 (2.55" thru-hole)
Automatic lubrication system
4-color indication signal light
Levelling bolts and blocks
Tools & tool box
Electrical wiring diagram
Operation manual & part lists
Full-enclosed splash guard
Coolant system with magnetic separator & paper filter
LED working light
Optional Accessories
Mitsubishi controller (M80) with iGrind conversational program
Coolant system with magnetic separator
Coolant system with paper filter
CE standard electrical cabinet
Electrical cabinet air conditioner
Grease type grinding wheel spindle from 8,000 to 50,000 rpm available
Oil mist type grinding wheel spindle
Safety door lock
Manual 7" 3-jaw chuck
Oil & mist collecting system
Spindle oil mist lubrication system
ID auto. gauging device
Diamond roller dressing device
Dressing sensor system
Soft-Jaw turning assembly
B axis linear scale w/ digital readout

PROMOTIONS

PROMOTIONS